Engineering since 1974

Established in 1974  in the industrial hub of Coimbatore, Eltex Super Castings is a pioneering foundry in South India. We manufacture high-precision Grey, SG and Alloy Iron castings of complex shapes.

Our foundry and systems are fully compliant and internationally certified, making us the foundry of choice for our many customers. Today, Eltex Super Castings supplies customers in several industries, including Automotive, Agricultural, Textile and Food Industry.

Our Products

Eltex Super Castings specializes in manufacturing of Grey, SG and Alloy Iron Castings – both Machined and un-machined. Our products include precision metal casting components for Automobiles, Earth Movers, Agriculture Machinery, Tractors, Textile Machinery, Valves, Pumps and General Engineering.

Our manufacturing processes reduce material cost and include a high degree of precision, reducing the 'after-work' required. Certain features can be made as-cast, or simpler castings joined to form a bigger single-piece casting.

AUTOMOTIVE

  • Steering box

  • Rotor

  • Mounting brackets

AGRICULTURE

  • Manifolds

  • Crank Case

  • PTO Cover

OTHER INDUSTRIES

  • Textile machine parts

  • Pump Casing

  • Coffee pulper

Metallurgical capabilities

GREY IRON - ISO 185 (ASTM A48)

Grade 150 (No20/No25)
Grade 200 (No30)
Grade 250 (No35)
Grade 300 (No40/No45)

DUCTILE IRON – ISO 1083 (ASTM A536)

Grade 400/15 , 400/18 (60-40-18)
Grade 450/10 (60-42-10 , 65-45-12)
Grade 500/7 (70-50-05)
Grade 600/3 (80-55-06 , 80-60-03)
Grade 700/2 (100-70-03)

ALLOY IRON (DUCTILE IRON)

SiMo (Silicon Moly):
For exhaust applications

SiMoCr:
Exhaust manifolds



Engineering capabilities

Intricate castings

Hydraulic pumps

Crank cases

Bed plates

Engine mounting brackets

Steering boxes

Damper pulleys

Differential cases

Spinning machine frames

Pump casings

Valve bodies

Exhaust manifolds

Pipe fittings

Our Facilities

With an installed capacity of 15,000 MT per annum, our manufacturing facilities are well equipped with the latest technology.
Given below are our compliance & quality certifications:

  • ISO 14001: 2004
  • ISO/IEC 27001:2013OHSAS 18001 : 2007
  • HMI/SQ/195-12
  • ISO 9001 : 2015
  • IATF 16949 : 2016



Our main production facility is housed in 1,06,658 Sq. ft. area ​with separate administrative office, machine shop, pattern shop, fettling shop, laboratory, and stores.

Core making

  • Cold Box Core Shooter - 5 Liter capacity - 3 units
  • Cold Box Core Shooter - 10 Liter capacity – 1 units
  • Shell Core Shooter - 5 Liter capacity - 5 units
  • Shell Core Oven – 2 units
  • Baking Oven – 2m x 2m – 1 unit
  • Baking Oven – 2m x 4m – 1 unit

Moulding

  • DISA - ARPA 300 Moulding Machines – 2 Lines & Box Size 400x520x200 / 150mm. Wt 1 Kg to 20 Kgs
  • DISA - ARPA 450 Moulding Machines – 1 Line & Box Size 510x560x200 / 200 mm. Wt 20 Kgs to 30 Kgs
  • DISA - ARPA 900 Moulding Machines – 1 Line Box Size 850x750x200 / 300 mm. Wt 30 Kgs to 100 Kgs & Box Size 1150x750x200 / 200 mm. Wt 40 Kgs to 100 Kgs
  • Fully Automatic Sand Plant – Green Sand Moulding
  • Fully Automatic Sand Mixing System with PLC

Melting

  • Medium Frequency - Electrical Induction Furnace –2.0 T (Dual Track) – 2 units (each 1500 KW)
  • Medium Frequency - Electrical Induction Furnace – 1.0 T (750KW / hr) – 1 unit
  • Sandwich SG Iron Treatment Process
  • Monorail Pouring system

Quality - metallurgical labs

We use Ultimate Tensile Test, Transverse Shear Stress, Micro Structure of Casting, Hardness Testing and Chemical Testing approach to design critical components.

  • Direct Reading Spectrometer –25 Channels
  • Microscope with Image Analyzer CARL ZEISS
  • Brinell & Rockwell Hardness Testers
  • Universal Testing Machine – 40MT Capacity
  • Non Destructing Testing – Ultrasonic, Magnetic Particle, Die Penetrant test
  • Radio Activity Contamination Check Equipment (RAD Check)
  • In-house Wet Analysis / Raw Material / Moulding Sand testing
  • Leak Testing – for specific component
  • Endoscopy from IT concept

Pattern shop/ development

  • Comprehensive Pattern Repair & Maintenance
  • Cutting Machine
  • Radial Drilling Machine
  • Swivel Index
  • Surface Tables
  • Radiography Viewer
  • Height Gauges, Calipers etc

Software systems

  • Solid Works – 3D software
  • AUTO CAD - 2D
  • ERP:
    Enterprise resource, process & financial planning system
  • Right Quote:
    Software for new product selection
  • RAMP:
    Software system for performance analysis

Finishing

  • Shot Blasting Machines – 4 units
  • Hanger type
    (1200x1200x1500mm Chamber Size) - 2 units
  • Tumble Blast Machine – 1 unit
  • Nozzle Blast Machine - 1 unit
  • Hydraulic Press - Runner/Riser Breaker
  • Swing Frame Grinders
  • Pedestal Grinders
  • Pneumatic Grinders
  • Electrical Grinders
  • Sanders etc

Other facilities

  • VMC - Model MCV450 – twin pallet – 3 units
  • CNC – lathe – 1 unit
  • Conventional lathe – 8 units
  • Vertical milling machine – 2 units
  • Radial Drilling Machine – 2 units
  • Drilling Machines – 3 units
  • High Pressure Mould Line (HPML) SINTO FBO III N - Box Size 508/660

 

  • Powder Coating - with Auto Conveyor and 7 Tank
  • Fork Lift (3 MT)
  • BINs - Material Handling
  • Weigh Bridge - 20 MT
  • Compressors - 4 units (190, 380, 525 & 760 CFM)
  • Diesel Generators – 1 unit (500 KVA)

Outsourced facilties

  • Pattern & Tooling Machining
  • Casting Simulation / Mould Flow Simulation
  • Heat Treatment
  • Radiography
  • E-Coating
  • Machining

Our Clients

Daeseung Autoparts India Pvt. Ltd.

Kirloskar Toyota Textile Machinery India Pvt. Ltd.

McWane India Pvt. Ltd.

Saint Gobain India Pvt. Ltd.

Tractors And Farm Equipments Ltd.

Grundfos Pumps India Pvt. Ltd.

Craftsman Automation Pvt. Ltd.

VST Tillers Tractors Ltd.

Kirloskar Brothers Ltd.

Auma India Pvt. Ltd.

Brakes India Pvt. Ltd.

Twin Disc (Far East) Pvt. Ltd.

Andritz Separation India Pvt. Ltd.

TMS India Pvt. Ltd.

Rane TRW Steering Systems Pvt. Ltd.

Spirax-Sarco India Pvt. Ltd.

Awards & Certifications

2008

Best Performance Award from Brakes India Ltd.

2009

Certificate of Merit Award from Indian Institute of Foundry Men
Best Supplier Award from Elgi Equipments Ltd.

2010

Coveted ISO 9001:2008 Certification (Awarded by TUV SUD)
Coveted ISO/TS 16949:2009 Certification (Awarded by TUV SUD)

2011

Retained Best Supplier Award from Rane TRW

2012

Awarded the prestigious SQ MARK Certification from Hyundai Corporation, India
Excellent Support and Performance Award from Rane TRW

2012

Coveted Certificate ISO 27001 for Information Security
(Awarded by TUV SUD South Asia Pvt. Ltd.)

2014

Best Performance Award from Brakes India Ltd.

2015

Best Support For New Product Development Award from Rane TRW

2017

Coveted ISO 14001:2004 Certification of Environmental Management System (Awarded by TUV SUD)
Coveted ISO 18001:2007 Certification of Occupational Health & Safety Management System (Awarded by TUV SUD)

Kovilpatti Lakshmi Roller Flour Mills Limited
(formerly KLRF Limited)

Food division GSTN : 33AAACK6029N1ZF
Engineering division GSTN: 33AAACK6029N2ZE


Registered Office and Flour Mill Division
75/8, Benares-Cape Road Gangaikondan,
Tirunelveli, Tamilnadu - 627352 INDIA


Phone +91 462 248 6532/3/4/5 (4 Lines)
Fax +91 462 248 6132 | Mobile +91 94433 75445
Email ho@klrf.in

© 2018 Kovilpatti Lakshmi Roller Flour Mills Limited | All Rights Reserved.